{"id":32251,"date":"2024-06-13T15:21:04","date_gmt":"2024-06-13T13:21:04","guid":{"rendered":"https:\/\/www.qintesi.com\/portfolio\/ottimizzazione-dei-processi-di-fabbricazione-mix-ottimale-per-imballaggio-box-doccia\/"},"modified":"2024-06-13T15:34:12","modified_gmt":"2024-06-13T13:34:12","slug":"ottimizzazione-dei-processi-di-fabbricazione-mix-ottimale-per-imballaggio-box-doccia","status":"publish","type":"portfolio","link":"https:\/\/www.qintesi.com\/en\/portfolio\/ottimizzazione-dei-processi-di-fabbricazione-mix-ottimale-per-imballaggio-box-doccia\/","title":{"rendered":"Manufacturing process optimization: optimal mix for shower box packaging"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"32251\" class=\"elementor elementor-32251 elementor-32236\" data-elementor-post-type=\"portfolio\">\n\t\t\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-244c8c7a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"244c8c7a\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-73c1712a\" data-id=\"73c1712a\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6ee78851 elementor-widget elementor-widget-text-editor\" data-id=\"6ee78851\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4>Challenge<\/h4><p><span style=\"font-weight: 400;\">More and more companies operating in the <strong>Manufacturing sector<\/strong> feel the need to optimize their production processes, strengthening the synergy between manual and automated work.\u00a0<\/span><\/p><p><span style=\"font-weight: 400;\">The client, a key player in the <strong>European bathroom furniture market<\/strong> with a strong vocation for excellence and innovation, decided to start an explorative <strong>Proof of Concept with Qintesi<\/strong>.\u00a0<\/span><\/p><p><span style=\"font-weight: 400;\">Prototype aims:<\/span><\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>improve the timing<\/strong> and reliability of the semi-automatic packaging process, which is currently not fully exploited, with a particular focus on the packaging of one of the company&#8217;s flagship products: the shower enclosure.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>identify the optimal production mix<\/strong> with which to feed the packaging lines, ensuring as high and constant a product flow as possible, depending on the availability and priority of the products to be packaged.<\/span><\/li><\/ul><div>\u00a0<\/div><div>\u00a0<\/div><h4>Solution<\/h4><p><span style=\"font-weight: 400;\">After some assessment sessions, the development team decided to decouple the problem into two parts:<\/span><\/p><ol><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>Cluster products<\/strong> into homogeneous classes and estimate their average packing times.<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>Develop an optimization<\/strong> algorithm which is able to simulate different lines occupancy scenarios, to identify the most efficient product mixes.<\/span><\/li><\/ol><p><span style=\"font-weight: 400;\">The second phase of the problem proved particularly challenging because of the need to define the scheduling of loading stations operated by physical operators in consideration of several factors:<\/span><\/p><ul><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>the capacity<\/strong> of the various packaging lines and individual downstream logistics facilities (warehouse, etc&#8230;),<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>the volume<\/strong> of production carried out by automated machinery-a variable number whose scheduling is known only with limited advance and which affects the level of line occupancy,<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>the availability<\/strong> and skills of the operators responsible for packing,<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>the activation<\/strong> times of individual loading stations,<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><strong>the variability<\/strong> of line-edge composition, the priority of present orders, and the need to estimate with reasonable accuracy the availability of products to be packed.<\/span><\/li><\/ul><p>\u00a0<\/p><p><span style=\"font-weight: 400;\">The computational cost, the complexity of the process, and the need for low-latency responses prompted the team to opt for a Cloud solution, drawing on the services made available by the <strong>Google Cloud Platform<\/strong>, in particular <strong>Vertex AI<\/strong>: a platform for training and deploying a wide range of <strong>Artificial Intelligence<\/strong> models, through which the algorithm then shared with the Client was developed.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-6114cc77 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6114cc77\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7c16d4d0\" data-id=\"7c16d4d0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-2b362ba9 elementor-widget elementor-widget-heading\" data-id=\"2b362ba9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Risults\n<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-333a45bf elementor-align-start elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"333a45bf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Implementation of dynamic and robust scheduling for shower box packing<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Increased operator productivity by 30% compared to a \"typical\" day<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Achievement of the nominal packing target of the lines<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Meeting all production constraints required by the Customer (line capacity, operator presence and their skills, priority and availability of boxes to be packed) <\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-6f93ba0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6f93ba0\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-c75269d\" data-id=\"c75269d\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-23db0e0 elementor-widget elementor-widget-heading\" data-id=\"23db0e0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Quote<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a2bb028 elementor-widget elementor-widget-testimonial\" data-id=\"a2bb028\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"testimonial.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-testimonial-wrapper\">\n\t\t\t\t\t\t\t<div class=\"elementor-testimonial-content\">The use of artificial intelligence algorithms has made it possible to approach the problem in a scientific way by eliminating the constraints dictated by custom and not due to real motivations. Real-time optimization of the plant loading sequence has also improved the organization of the production department by freeing it from the supervision of the department head.\n<\/div>\n\t\t\t\n\t\t\t\t\t\t<div class=\"elementor-testimonial-meta elementor-has-image elementor-testimonial-image-position-aside\">\n\t\t\t\t<div class=\"elementor-testimonial-meta-inner\">\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-testimonial-image\">\n\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"730\" height=\"730\" src=\"https:\/\/www.qintesi.com\/wp-content\/uploads\/2024\/06\/Meretti_QI.jpg\" class=\"attachment-full size-full wp-image-32244\" alt=\"\" srcset=\"https:\/\/www.qintesi.com\/wp-content\/uploads\/2024\/06\/Meretti_QI.jpg 730w,  https:\/\/www.qintesi.com\/wp-content\/uploads\/2024\/06\/Meretti_QI-300x300.jpg 300w,  https:\/\/www.qintesi.com\/wp-content\/uploads\/2024\/06\/Meretti_QI-150x150.jpg 150w,  https:\/\/www.qintesi.com\/wp-content\/uploads\/2024\/06\/Meretti_QI-500x500.jpg 500w\" sizes=\"(max-width: 730px) 100vw, 730px\" \/>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-testimonial-details\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-testimonial-name\">Giorgio Meretti<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-testimonial-job\">Senior Consultant, Qintesi<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-20c2abc9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"20c2abc9\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-57ba2ae1\" data-id=\"57ba2ae1\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5fc2e797 elementor-widget elementor-widget-text-editor\" data-id=\"5fc2e797\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Le informazioni contenute in questo documento sono di propriet\u00e0.<br \/>Copyright \u00a9 2014 Qintesi S.p.A. Tutti i diritti riservati.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Challenge More and more companies operating in the Manufacturing sector feel the need to optimize their production processes, strengthening the synergy between manual and automated work.\u00a0 The client, a key player in the European bathroom furniture market with a strong vocation for excellence and innovation, decided to start an explorative Proof of Concept with Qintesi.\u00a0 [&hellip;]<\/p>","protected":false},"author":1,"featured_media":32239,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","format":"standard","meta":{"_vp_format_video_url":"","_vp_image_focal_point":[],"footnotes":""},"portfolio_category":[],"portfolio_tag":[1114,1115,1116,1117],"servizi-offerti":[808],"moduli_implementati":[1118],"settore":[829],"class_list":["post-32251","portfolio","type-portfolio","status-publish","format-standard","has-post-thumbnail","hentry","portfolio_tag-google-cloud-platform-en-2","portfolio_tag-manufacturing-en","portfolio_tag-ottimizzazione-en","portfolio_tag-vertex-ai-en","servizi-offerti-digital-transformation","moduli_implementati-vertex-ai-en","settore-automotive-consumer-goods-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - 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